A & S Fabricating CO. | No Job Too Small
265 US Hwy 431 North
P.O. Box 160
Livermore, KY 42352
A & S Fabricating CO.

Heavy Metal Fabricating and Heavy Welding

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Stainless Steel Tank
Stainless Steel Tank
Heavy Metal Fabricating: A & S Fabricating CO. offers extensive range of in-house metal fabrication services to provide custom-engineered metal products. Our heavy metal fabrication is a value added service for constructing equipment and various other configuration structures from unprocessed materials, based on our customer drawings. Our heavy metal fabrications are tailored to your unique requirements and are also available with reduced sourcing time and costs.

Some of our capabilities in heavy metal fabrication services include preparation of metal surfaces, by sawing, burning, bending, beveling, and rolling, fitting and welding the pieces into assemblies, machining the pieces and assemblies according to required tolerance and surface finish, and assembling the manufactured parts into semi-finished or finished equipment. We provide all fabricating services from piping to electrical connections. We also offer shop preparation and painting services to meet your requirements.

We have a wide range of internal quality control procedures that are initiated from the receipt of your purchase order and extend to the entire manufacturing processes. This helps to produce high quality products.

Heavy Welding: A & S Fabricating Company provides precision welds on medium to huge quantity runs with rapid turn around times. Our efficient experienced team will support our customer requirements in all aspects.

We offer various types of welding processes including SAW (Submerged arc welding), SMAW (Shielded metal arc welding), GMAW (Gas metal arc welding), FCAW (Flux-cored arc welding), and GTAW (Gas tungsten arc welding).

One of our welding process strength is our capability to fabricate complex, multiple part welded assemblies with close tolerance features and dimensions. We have 30 welding machines, which range from 250 amp to 600 amp. We have AWS D1.1 certified welders for your welding job requirements including gas metal arc welding, submerged arc welding, shielded metal arc welding and others. We have a wide range of internal quality control procedures that are initiated from the receipt of your purchase order and extend to the entire manufacturing processes. This helps to produce high quality products.

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Heavy Metal Fabricating and Heavy Welding capabilities

Types of PartsTypes of ServicesMaterialsSecondary OperationsIndustries ServedAcceptable Drawing File FormatsSoftware ToolsCoatingsMillsCranesMan LiftsFork LiftsHydraulic PressesSawsGrindersLathesDrill PressesMiscellaneous Machines

Types of Parts

Heavy Welding

  • Auger
  • Base Rail
  • Base Frame
  • Billet Drying Container
  • Blow-Off Box
  • Blow Mold Frame
  • Bow Structure Gantry
  • Bottom Block Base
  • Cake Wash Skids
  • Clam Bucket
  • Clarifier Tank
  • Cloth Wash Skids
  • Coal Buckets
  • Coil Storage Racks
  • Crucibles
  • Crane Cab Assy
  • Coil Car
  • Co-Injection Base
  • Co-Injection Sled
  • Crucible Cleaning Machine
  • Crust Breaker
  • Debarker Head
  • Distribution Box
  • Dross Crushing Hopper
  • Ductwork
  • Eliminator Wash Tank
  • Excavator Drill
  • Extruder Platform
  • Flue Tear-Out Device
  • Hog Box
  • Horizontal Belt Filter Assemblies
  • Jacking Frames
  • Liquid Treatment Tank
  • Ladder Structures
  • Lance Electrode Column
  • Load Grid Tables
  • Motor Support
  • Pedestals
  • Platforms & Handrails
  • Polisher Infeed / Outfeed Tables
  • Pot Cradles
  • Potshells
  • Reclaim Water Tank
  • Rigid & Intermediate Mast
  • Rod Racks
  • Scrap Tub
  • Seperator Tank
  • Skim Booms & Blades
  • Skim Boom Truck Attachment
  • Sleeve Storage Rack
  • Soaking Pit parts
  • Sorption Filter
  • Sow Molds
  • Splitter Box
  • Spillway Deck Walkway Guardrail
  • Stacker Crane Turntable
  • Stainless Steel Tanks
  • Steady Eddy Assy
  • Tower
  • Trommel Screens
  • Trunnions
  • Turbine Support
  • Vacuum Pump Skids
  • Wash Tanks

Types of Services

Heavy Metal Fabricating

  • Bending
  • Beveling
  • Burning
  • Coping
  • Fitting
  • Grinding
  • Notching
  • Punching
  • Rolling
  • Sawing
  • Shearing
  • Welding

Materials

  • AR400 Plate
  • A572, A588
  • Aluminum
  • Alloy Steel
  • Angles
  • Beams
  • CF 4140, 1018, 1045
  • Carbon steel
  • Channels
  • Expanded Metal (Flattened and Non-flattened)
  • High Nickel Alloy
  • Hexagons
  • Pipe
  • Rails
  • Rounds
  • Stainless steel
  • Squares
  • T1 Plate
  • Tees
  • Tubing (Round, Square and Rectangular)
  • Open Steel Floor Grating
  • 4-Way Floor Plate
  • Morton Deck Span

Secondary Operations

  • Anodizing
  • Black oxidizing
  • Heat treating
  • Hot dipped galvanizing
  • Plating
  • Thermal stress relieving
  • Vibratory stress relieving services

Industries Served

  • Construction
  • Dredging
  • Excavating
  • Mining
  • Plastics
  • Power Plants (Energy)
  • Primary Smelters Aluminum
  • Recycling
  • Steel Mills
  • Water Treatment Facilities

Acceptable Drawing File Formats

  • DWG
  • DXF
  • JPG
  • PDF
  • TIFF

Software Tools

  • AutoCAD 2010 Inventor
  • SigmaNEST
  • Design2Fab
  • Solidworks 2015

Coatings

  • Coal Tar Epoxies
  • Enamels
  • Epoxies
  • High temp Alum
  • Industrial or Automotive Enamels
  • Wise-Chem

Mills

  • 4" G & L HBM 36" X 98" Table, 3 Axis DRO.
  • 4" G & L HBM 36" X 74" Table, 3 Axis DRO.
  • 5" G & L HBM Table Type 6'-0 Vert. X 11'-0 Horz, 48" X 144" Table, 3 Axis DRO.
  • 6" G & L HBM with Rotating Table, 96" X 144" table, 3 Axis DRO 8'-0 Vert. x 15'-0 Horz.
  • 6" G & L HBM 120" X 179" Table, 2 Axis DRO 8'-6 Vert. x 12'-0 Horz.
  • 6" G & L HBM 9'-0 X 34'-0 Floor Plate, 11'-0 Vert. X 28'-0 horz, 2 axis DRO, 72" Dia. Rotary Table.
  • 6" G & L HBM 11'-0 vert. X 31'-0 horz., 2 axis DRO.
  • Bridgeport Vert. Mill 2 Axis DRO, 9 x 42 Table.
  • Cin. #3 Horz. Mill
  • Cincinnati Mill Horz. With Universal Head 12" X 52" Table.
  • Cinn. Gilbert 3-3/4" HBM, 5'-0 Vert. X 12'-0 Horz., 3 Axis DRO.
  • Hurco BMC-50 CNC VMC 52" X 30" X 24" travels, 20-position ATC, dual CRT screens.
  • Niles VBM 9'-10" table, 10'-10" swing, 10'-4" swing.
  • Sunstrand Mill 38" X 276" table.
  • Victor 9" X 36" Table, 2 Axis DRO.
  • XLO Mill #1 Vert. 9" X 42" Table.

Cranes

  • (3) Dresser Loadlifter 10 Ton O.H. Crane 16'-4" floor to hook
  • #2-3 Ton R & M, Overhead Crane, 18'-6 floor to hook
  • Dresser Loadlifter 5 Ton O.H. Crane 16'-6" floor to hook
  • Milwaukee 30/10, O.H. Crane, 28'-0 floor to hook.
  • North American 28 Ton O.H. Crane, 24'-11" floor to hook.
  • P & H 25/15 Ton O.H. Crane, 23'-2" floor to Hook
  • P & H 25 Ton Overhead Crane 28'-0 floor to hook.
  • Robbins & Myers 5 Ton O.H. Crane, 18'-6" floor to hook.
  • Robbins & Myers 3 Ton O.H. Crane, 18'-6 floor to hook.
  • U.S. Hoist 10 Ton O.H. Crane, 24'-0 floor to hook.

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Man Lifts

  • JLG 500# 40'-0 Lift
  • Topper 250# 28'-0 Lift
  • Weld-Bilt (2) 500# 12'-0 Lift
  • Genie S-60  500#  60'-0 lift

Fork Lifts

  • Caterpiller 8000# Gas
  • Caterpiller 8000# LP Gas
  • Caterpiller 5,000# Gas
  • Clark 10,000# LP Gas
  • Clark 13,500# LP Gas
  • Taylor 25,000# diesel
  • Yale 8000# LP Gas
  • Yale 4000 # Electric
  • Yale 20,000# Gas
  • Yale 5,000# LP Gas

Hydraulic Presses

  • 25 Ton Hydraulic Press
  • 50 Ton Hydraulic C-Frame
  • 100 Ton Hydr. C-Frame Press
  • 150 Ton Verson C-Frame Press

Saws

  • #8 Marvel Band Saw Vert.
  • Abrasive Cutoff Horz.
  • Doall C-1321 DS Horz. Band Saw
  • Wells Band Saw #8 Horz.
  • Wells Band Saw #5 Horz.
  • Wilton Horz. Saw
  • Wells F16-2A Horz. Band Saw

Grinders

  • Abrasive #1-1/2 Surface Grinder 9" x 18" table
  • Blanchard Grinder #22
  • Ramco Surface Grinder 12" x 24" table

Lathes

  • Lang Lathe 42 w/gap, 62 w/o gap x 170
  • LeBlond Lathe 26/54 x 18'-0 CTRS
  • Niles Lathe 32" x 200"
  • Pratt & Whitney 12" x 30", 12" x 34-1/2"
  • Rockland 19/27" x 80"
  • South Bend 17" x 102"
  • T.O.S. Eng. Lathe

Drill Presses

  • #1 Ikeda
  • Cincinnati Bickford
  • Cincinnati Bickford
  • Kitchen & Wade

Miscellaneous Machines

  • #4 Webb Iron Worker
  • Beatty Punch Press
  • Bertsch Rolls
  • Cincinnati Plate Shear Model 4308-R
  • D & K 750 Ton Press Brake 16'-0" bed
  • D & K 250 Ton Press Brake 8'-0" bed
  • Diacro Hyd Bender #8
  • Elox Tap Disintegrator
  • Heat Treat Furnace
  • Kling Iron Worker
  • Meta-Lax Vibratory Stress Reliever
  • MG Burn/PlasmaMachine 10'-0 x 40'-0 Water table, Plasma Torch & (6) Oxy/Acet torch.
  • Oster #784 Threading Mach.
  • Parker Tube Bender
  • Pexto Rolls 42" cap with 5" roll.
  • Pexto Rolls 48" cap with 6" roll.
  • Pipe Notcher
  • Plasma Cutmaster 152 Plasma
  • Plasma Cutmaster 151 Plasma
  • Plasma Cutmaster 51 Plasma
  • Power Notcher
  • Pullmax Nibbler
  • Pullmax PL Beveler
  • Rigid Pipe Machine#535
  • Sertom Rolls 3/4" x 10' mild stl.
  • Sterling Drill Sharpener

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