A & S Fabricating CO. | No Job Too Small
265 US Hwy 431 North
P.O. Box 160
Livermore, KY 42352
A & S Fabricating CO.

Heavy Industrial Repair

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Potshells Repair
Potshells Repair

A & S Fabricating CO. provides heavy industrial repair, overhaul and break down services for a wide range of customers. We also do modification of existing system and remanufacturing of integral components. We have hydraulic presses, with capacity up to 150 tons that can meet various straightening needs.

We perform a wide range of repair services including Inner Cover repair, Beltwrapper Frame Repair, Coke Hopper repair, Crucible Repair, Superstructure repair, Potshell repair, Pot Cradle Repair, Pedestal Repair,  Skim Boom repair, and other heavy parts repair services.

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Heavy Industrial Repair Gallery

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Heavy Industrial Repair Capabilities

MaterialsSecondary OperationsIndustries ServedAcceptable Drawing File FormatsSoftware ToolsCoatingsMillsCranesMan LiftsFork LiftsHydraulic PressesSawsGrindersLathesDrill PressesMiscellaneous Machines

Materials

  • AR400 Plate
  • A572, A588
  • Aluminum
  • Alloy Steel
  • Angles
  • Beams
  • CF 4140, 1018, 1045
  • Carbon steel
  • Channels
  • Expanded Metal (Flattened and Non-flattened)
  • High Nickel Alloy
  • Hexagons
  • Pipe
  • Rails
  • Rounds
  • Stainless steel
  • Squares
  • T1 Plate
  • Tees
  • Tubing (Round, Square and Rectangular)
  • Open Steel Floor Grating
  • 4-Way Floor Plate
  • Morton Deck Span

Secondary Operations

  • Anodizing
  • Black oxidizing
  • Heat treating
  • Hot dipped galvanizing
  • Plating
  • Thermal stress relieving
  • Vibratory stress relieving services

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Industries Served

  • Construction
  • Dredging
  • Excavating
  • Mining
  • Plastics
  • Power Plants (Energy)
  • Primary Smelters Aluminum
  • Recycling
  • Steel Mills
  • Water Treatment Facilities

Acceptable Drawing File Formats

  • DWG
  • DXF
  • JPG
  • PDF
  • TIFF

Software Tools

  • AutoCAD 2010 Inventor
  • SigmaNEST
  • Design2Fab
  • Solidworks 2015

Coatings

  • Coal Tar Epoxies
  • Enamels
  • Epoxies
  • High temp Alum
  • Industrial or Automotive Enamels
  • Wise-Chem

Mills

  • 4" G & L HBM 36" X 98" Table, 3 Axis DRO.
  • 4" G & L HBM 36" X 74" Table, 3 Axis DRO.
  • 5" G & L HBM Table Type 6'-0 Vert. X 11'-0 Horz, 48" X 144" Table, 3 Axis DRO.
  • 6" G & L HBM with Rotating Table, 96" X 144" table, 3 Axis DRO 8'-0 Vert. x 15'-0 Horz.
  • 6" G & L HBM 120" X 179" Table, 2 Axis DRO 8'-6 Vert. x 12'-0 Horz.
  • 6" G & L HBM 9'-0 X 34'-0 Floor Plate, 11'-0 Vert. X 28'-0 horz, 2 axis DRO, 72" Dia. Rotary Table.
  • 6" G & L HBM 11'-0 vert. X 31'-0 horz., 2 axis DRO.
  • Bridgeport Vert. Mill 2 Axis DRO, 9 x 42 Table.
  • Cin. #3 Horz. Mill
  • Cincinnati Mill Horz. With Universal Head 12" X 52" Table.
  • Cinn. Gilbert 3-3/4" HBM, 5'-0 Vert. X 12'-0 Horz., 3 Axis DRO.
  • Hurco BMC-50 CNC VMC 52" X 30" X 24" travels, 20-position ATC, dual CRT screens.
  • Niles VBM 9'-10" table, 10'-10" swing, 10'-4" swing.
  • Sunstrand Mill 38" X 276" table.
  • Victor 9" X 36" Table, 2 Axis DRO.
  • XLO Mill #1 Vert. 9" X 42" Table.

Cranes

  • (3) Dresser Loadlifter 10 Ton O.H. Crane 16'-4" floor to hook
  • #2-3 Ton R & M, Overhead Crane, 18'-6 floor to hook
  • Dresser Loadlifter 5 Ton O.H. Crane 16'-6" floor to hook
  • Milwaukee 30/10, O.H. Crane, 28'-0 floor to hook.
  • North American 28 Ton O.H. Crane, 24'-11" floor to hook.
  • P & H 25/15 Ton O.H. Crane, 23'-2" floor to Hook
  • P & H 25 Ton Overhead Crane 28'-0 floor to hook.
  • Robbins & Myers 5 Ton O.H. Crane, 18'-6" floor to hook.
  • Robbins & Myers 3 Ton O.H. Crane, 18'-6 floor to hook.
  • U.S. Hoist 10 Ton O.H. Crane, 24'-0 floor to hook.

Man Lifts

  • JLG 500# 40'-0 Lift
  • Topper 250# 28'-0 Lift
  • Weld-Bilt (2) 500# 12'-0 Lift
  • Genie S-60  500#  60'-0 Lift

Fork Lifts

  • Caterpiller 8000# Gas
  • Caterpiller 8000# LP Gas
  • Caterpiller 5,000# Gas
  • Clark 10,000# LP Gas
  • Clark 13,500# LP Gas
  • Taylor 25,000# Diesel
  • Yale 8,000# LP gas
  • Yale 4000 # Electric
  • Yale 20,000# Gas
  • Yale 5,000# LP Gas

Hydraulic Presses

  • 25 Ton Hydraulic Press
  • 50 Ton Hydraulic C-Frame
  • 100 Ton Hydr. C-Frame Press
  • 150 Ton Verson C-Frame Press

Saws

  • #8 Marvel Band Saw Vert.
  • Abrasive Cutoff Horz.
  • Doall C-1321 DS Horz. Band Saw
  • Wells Band Saw #8 Horz.
  • Wells Band Saw #5 Horz.
  • Wilton Horz. Saw
  • Wells F16-2A Horz. Band Saw

Grinders

  • Abrasive #1-1/2 Surface Grinder 9" x 18" table
  • Blanchard Grinder #22
  • Ramco Surface Grinder 12" x 24" table

Lathes

  • Lang Lathe 42 w/gap, 62 w/o gap x 170
  • LeBlond Lathe 26/54 x 18'-0 CTRS
  • Niles Lathe 32" x 200"
  • Pratt & Whitney 12" x 30", 12" x 34-1/2"
  • Rockland 19/27" x 80"
  • South Bend 17" x 102"
  • T.O.S. Eng. Lathe

Drill Presses

  • #1 Ikeda
  • Cincinnati Bickford
  • Cincinnati Bickford
  • Kitchen & Wade

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Miscellaneous Machines

  • #4 Webb Iron Worker
  • Beatty Punch Press
  • Cincinnati Plate Shear Model 4308-R
  • D & K 750 Ton Press Brake 16'-0" bed
  • D & K 250 Ton Press Brake 8'-0" bed
  • Diacro Hyd Bender #8
  • Elox Tap Disintegrator
  • Heat Treat Furnace
  • Kling Iron Worker
  • MG Burn/PlasmaMachine 10'-0 x 40'-0 Water table, Plasma Torch & (6) Oxy/Acet torch.
  • Oster #784 Threading Mach.
  • Parker Tube Bender
  • Bertsch Rolls
  • Pexto Rolls 42" cap with 5" roll.
  • Pexto Rolls 48" cap with 6" roll.
  • Pipe Notcher
  • Plasma Cutmaster 151 Plasma
  • Plasma Cutmaster 51 Plasma
  • Plasma Cutmaster 152 Plasma
  • Meta-Lax Vibratory Stress Reliever
  • Power Notcher
  • Pullmax Nibbler
  • Pullmax PL Beveler
  • Rigid Pipe Machine#535
  • Sertom Rolls 3/4" x 10' mild stl.
  • Sterling Drill Sharpener

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