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Heavy Industrial Repair

Machine

A & S Fabricating CO. provides heavy industrial repair, overhaul and break down services for a wide range of customers. We also do modification of existing system and remanufacturing of integral components. We have hydraulic presses, with capacity up to 150 tons that can meet various straightening needs.

We perform a wide range of repair services including Inner Cover repair, Beltwrapper Frame Repair, Coke Hopper repair, Crucible Repair, Superstructure repair, Potshell repair, Pot Cradle Repair, Pedestal Repair,  Skim Boom repair, and other heavy parts repair services.

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Materials

  • AR400 Plate
  • A572, A588
  • Aluminum
  • Alloy Steel
  • Angles
  • Beams
  • CF 4140, 1018, 1045
  • Carbon steel
  • Channels
  • Expanded Metal (Flattened and Non-flattened)
  • High Nickel Alloy
  • Hexagons
  • Pipe
  • Rails
  • Rounds
  • Stainless steel
  • Squares
  • T1 Plate
  • Tees
  • Tubing (Round, Square and Rectangular)
  • Open Steel Floor Grating
  • 4-Way Floor Plate
  • Morton Deck Span

Industries Served

  • Construction
  • Dredging
  • Excavating
  • Mining
  • Plastics
  • Power Plants (Energy)
  • Primary Smelters Aluminum
  • Recycling
  • Steel Mills
  • Water Treatment Facilities

Acceptable Drawing File Formats

  • DWG
  • DXF
  • JPG
  • PDF
  • TIFF

Software Tools

  • AutoCAD 2019
  • ProNest
  • Design2Fab
  • Solidworks 2015

Coatings

  • Coal Tar Epoxies
  • Enamels
  • Epoxies
  • High temp Alum
  • Industrial or Automotive Enamels
  • Wise-Chem

Mills

  • 4″ G & L HBM 36″ X 98″ Table, 3 Axis DRO.
  • 4″ G & L HBM 36″ X 74″ Table, 3 Axis DRO.
  • 4″ G & L HBM 36″ X 74″ Table, 3 Axis DRO.
  • 5″ G & L HBM Table Type 6′-0 Vert. X 11′-0 Horz, 48″ X 144″ Table, 3 Axis DRO.
  • 6″ G & L HBM with Rotating Table, 96″ X 144″ table, 3 Axis DRO 8′-0 Vert. x 15′-0 Horz.
  • 6″ G & L HBM 120″ X 179″ Table, 2 Axis DRO 8′-6 Vert. x 12′-0 Horz.
  • 6″ G & L HBM 9′-0 X 34′-0 Floor Plate, 11′-0 Vert. X 28′-0 horz, 2 axis DRO, 72″ Dia. Rotary Table.
  • 6″ G & L HBM 11′-0 vert. X 31′-0 horz., 2 axis DRO.
  • Bridgeport Vert. Mill 2 Axis DRO, 9 x 42 Table.
  • Cincinnati Mill Horz. With Universal Head 12″ X 52″ Table.
  • Cinn. Gilbert 3-3/4″ HBM, 5′-0 Vert. X 12′-0 Horz., 3 Axis DRO.
  • Hurco BMC-50 CNC VMC 52″ X 30″ X 24″ travels, 20-position ATC, dual CRT screens.
  • Niles VBM 9′-10″ table, 10′-10″ swing, 10′-4″ swing.
  • Victor 9″ X 36″ Table, 2 Axis DRO.

Cranes

  • (3) Dresser Loadlifter 10 Ton O.H. Crane 16′-4″ floor to hook
  • #2-3 Ton R & M, Overhead Crane, 18′-6 floor to hook
  • Dresser Loadlifter 5 Ton O.H. Crane 16′-6″ floor to hook
  • Milwaukee 30/10, O.H. Crane, 28′-0 floor to hook.
  • North American 28 Ton O.H. Crane, 24′-11″ floor to hook.
  • P & H 10/2 Ton O.H. Crane, 23′-2″ floor to Hook
  • P & H 25 Ton Overhead Crane 28′-0 floor to hook.
  • Robbins & Myers 5 Ton O.H. Crane, 18′-6″ floor to hook.
  • Robbins & Myers 3 Ton O.H. Crane, 18′-6 floor to hook.
  • U.S. Hoist 10 Ton O.H. Crane, 24′-0 floor to hook.

Man Lifts

  • JLG 500# 40′-0 Lift
  • Weld-Bilt (2) 500# 12′-0 Lift
  • Genie S-60  500#  60′-0 Lift

Fork Lifts

  • Caterpiller 8000# LP Gas
  • Caterpillar 8000# LP Gas
  • Clark 10,000# LP Gas
  • Clark 13,500# LP Gas
  • Clark 5000#LP Gas
  • Taylor 25,000# Diesel
  • Yale 8000# LP Gas
  • Yale 5,000# LP Gas

Hydraulic Presses

  • 50 Ton Hydraulic C-Frame
  • 100 Ton Hydr. C-Frame Press
  • 150 Ton Verson C-Frame Press

Saws

  • #8 Marvel Band Saw Vert.
  • Abrasive Cutoff Horz.
  • Doall C-1321 DS Horz. Band Saw
  • Wells Band Saw #8 Horz.
  • Wells Band Saw #5 Horz.
  • Wilton Horz. Saw
  • Wells F16-2A Horz. Band Saw

Grinders

  • Abrasive #1-1/2 Surface Grinder 9″ x 18″ table
  • Blanchard Grinder #22

Lathes

  • Lang Lathe 42 w/gap, 62 w/o gap x 170
  • LeBlond Lathe 26/54 x 18′-0 CTRS
  • Pratt & Whitney 12″ x 30″, 12″ x 34-1/2″
  • Rockland 19/27″ x 80″
  • T.O.S. Eng. Lathe

Drill Presses

  • #1 Ikeda
  • Cincinnati Bickford
  • Rockwell 15″ Drill Press

Miscellaneous Machines

  • #4 Webb Iron Worker
  • Beatty Punch Press
  • Bertsch Rolls
  • Cincinnati Plate Shear Model 4308-R
  • D & K 750 Ton Press Brake 16′-0″ bed
  • D & K 250 Ton Press Brake 8′-0″ bed
  • Diacro Hyd Bender #8
  • Elox Tap Disintegrator
  • Meta-Lax Vibratory Stress Reliever
  • Parker Tube Bender
  • Pexto Rolls 42″ cap with 5″ roll.
  • Pexto Rolls 48″ cap with 6″ roll.
  • Pipe Notcher
  • Plasma Cutmaster 151 Plasma
  • Plasma Cutmaster 152 Plasma
  • Power Notcher
  • Rigid Pipe Machine#535
  • Sertom Rolls 3/4″ x 10′ mild stl.
  • Slugger Holemaker II Magnetic Drill
  • Sterling Drill Sharpener
  • Victory Burn/Plasma Machine 10′-0 x 40′-0 Water table, Plasma Torch & (4) Oxy/Acet torch.