Skip To Content

Heavy Metal Fabricating and Heavy Welding

Heavy Metal Fabricating: A & S Fabricating CO. offers extensive range of in-house metal fabrication services to provide custom-engineered metal products. Our heavy metal fabrication is a value added service for constructing equipment and various other configuration structures from unprocessed materials, based on our customer drawings. Our heavy metal fabrications are tailored to your unique requirements and are also available with reduced sourcing time and costs.
Some of our capabilities in heavy metal fabrication services include preparation of metal surfaces, by sawing, burning, bending, beveling, and rolling, fitting and welding the pieces into assemblies, machining the pieces and assemblies according to required tolerance and surface finish, and assembling the manufactured parts into semi-finished or finished equipment. We provide all fabricating services from piping to electrical connections. We also offer shop preparation and painting services to meet your requirements.

We have a wide range of internal quality control procedures that are initiated from the receipt of your purchase order and extend to the entire manufacturing processes. This helps to produce high quality products.

Heavy Welding: A & S Fabricating Company provides precision welds on medium to huge quantity runs with rapid turn around times. Our efficient experienced team will support our customer requirements in all aspects.

We offer various types of welding processes including SMAW (Shielded metal arc welding), GMAW (Gas metal arc welding), FCAW (Flux-cored arc welding), and GTAW (Gas tungsten arc welding).

One of our welding process strength is our capability to fabricate complex, multiple part welded assemblies with close tolerance features and dimensions. We have 30 welding machines, which range from 250 amp to 600 amp. We have AWS D1.1 and D14.1 certified welders for your welding job requirements .

Request For Information

Types of Parts

Heavy Welding

  • Auger
  • Base Rail
  • Base Frame
  • Billet Drying Container
  • Blow-Off Box
  • Blow Mold Frame
  • Bow Structure Gantry
  • Bottom Block Base
  • Cake Wash Skids
  • Clam Bucket
  • Clarifier Tank
  • Cloth Wash Skids
  • Coal Buckets
  • Coil Storage Racks
  • Crucibles
  • Crane Cab Assy
  • Coil Car
  • Co-Injection Base
  • Co-Injection Sled
  • Crucible Cleaning Machine
  • Crusher Body
  • Crust Breaker
  • Debarker Head
  • Distribution Box
  • Dross Crushing Hopper
  • Ductwork
  • Eliminator Wash Tank
  • Excavator Drill
  • Extruder Platform
  • Flue Tear-Out Device
  • Hog Box
  • Horizontal Belt Filter Assemblies

  • Jacking Frames
  • Liquid Treatment Tank
  • Ladder Structures
  • Lance Electrode Column
  • Load Grid Tables
  • Motor Support
  • Pedestals
  • Platforms & Handrails
  • Polisher Infeed / Outfeed Tables
  • Pot Cradles
  • Potshells
  • Reclaim Water Tank
  • Rigid & Intermediate Mast
  • Rod Racks
  • Scrap Tub
  • Seperator Tank
  • Skim Booms & Blades
  • Skim Boom Truck Attachment
  • Sleeve Storage Rack
  • Soaking Pit parts
  • Sorption Filter
  • Sow Molds
  • Splitter Box
  • Spillway Deck Walkway Guardrail
  • Stacker Crane Turntable
  • Stainless Steel Tanks
  • Steady Eddy Assy
  • Tower
  • Trommel Screens
  • Trunnions
  • Turbine Support
  • Vacuum Pump Skids
  • Wash Tanks

Types of Services

Heavy Metal Fabricating

  • Bending
  • Beveling
  • Burning
  • Coping
  • Fitting
  • Grinding
  • Notching
  • Punching
  • Rolling
  • Sawing
  • Shearing
  • Welding

Materials

  • AR400 Plate
  • A572, A588
  • Aluminum
  • Alloy Steel
  • Angles
  • Beams
  • CF 4140, 1018, 1045
  • Carbon steel
  • Channels
  • Expanded Metal (Flattened and Non-flattened)
  • High Nickel Alloy
  • Hexagons
  • Pipe
  • Rails
  • Rounds
  • Stainless steel
  • Squares
  • T1 Plate
  • Tees
  • Tubing (Round, Square and Rectangular)
  • Open Steel Floor Grating
  • 4-Way Floor Plate
  • Morton Deck Span

Industries Served

  • Construction
  • Dredging
  • Excavating
  • Mining
  • Plastics
  • Power Plants (Energy)
  • Primary Smelters Aluminum
  • Recycling
  • Steel Mills
  • Water Treatment Facilities

Acceptable Drawing File Formats

  • DWG
  • DXF
  • JPG
  • PDF
  • TIFF

Software Tools

  • AutoCAD 2019
  • ProNEST
  • Design2Fab
  • Solidworks 2015

Coatings

  • Coal Tar Epoxies
  • Enamels
  • Epoxies
  • High temp Alum
  • Industrial or Automotive Enamels
  • Wise-Chem

Mills

  • 4″ G & L HBM 36″ X 98″ Table, 3 Axis DRO.
  • 4″ G & L HBM 36″ X 74″ Table, 3 Axis DRO.
  • 4″ G & L HBM 36″ X 74″ Table, 3 Axis DRO.
  • 5″ G & L HBM Table Type 6′-0 Vert. X 11′-0 Horz, 48″ X 144″ Table, 3 Axis DRO.
  • 6″ G & L HBM with Rotating Table, 96″ X 144″ table, 3 Axis DRO 8′-0 Vert. x 15′-0 Horz.
  • 6″ G & L HBM 120″ X 179″ Table, 2 Axis DRO 8′-6 Vert. x 12′-0 Horz.
  • 6″ G & L HBM 9′-0 X 34′-0 Floor Plate, 11′-0 Vert. X 28′-0 horz, 2 axis DRO, 72″ Dia. Rotary Table.
  • 6″ G & L HBM 11′-0 vert. X 31′-0 horz., 2 axis DRO.
  • Bridgeport Vert. Mill 2 Axis DRO, 9 x 42 Table.
  • Cincinnati Mill Horz. With Universal Head 12″ X 52″ Table.
  • Cinn. Gilbert 3-3/4″ HBM, 5′-0 Vert. X 12′-0 Horz., 3 Axis DRO.
  • Hurco BMC-50 CNC VMC 52″ X 30″ X 24″ travels, 20-position ATC, dual CRT screens.
  • Niles VBM 9′-10″ table, 10′-10″ swing, 10′-4″ swing.
  • Victor 9″ X 36″ Table, 2 Axis DRO.

Cranes

  • (3) Dresser Loadlifter 10 Ton O.H. Crane 16′-4″ floor to hook
  • #2-3 Ton R & M, Overhead Crane, 18′-6 floor to hook
  • Dresser Loadlifter 5 Ton O.H. Crane 16′-6″ floor to hook
  • Milwaukee 30/10, O.H. Crane, 28′-0 floor to hook.
  • North American 28 Ton O.H. Crane, 24′-11″ floor to hook.
  • P & H 10/2 Ton O.H. Crane, 23′-2″ floor to Hook
  • P & H 25 Ton Overhead Crane 28′-0 floor to hook.
  • Robbins & Myers 5 Ton O.H. Crane, 18′-6″ floor to hook.
  • Robbins & Myers 3 Ton O.H. Crane, 18′-6 floor to hook.
  • U.S. Hoist 10 Ton O.H. Crane, 24′-0 floor to hook.

Man Lifts

  • JLG 500# 40′-0 Lift
  • Weld-Bilt (2) 500# 12′-0 Lift
  • Genie S-60  500#  60′-0 lift

Fork Lifts

  • Caterpiller 8000# LP Gas
  • Caterpiller 8000# LP Gas
  • Clark 10,000# LP Gas
  • Clark 13,500# LP Gas
  • Clark 5000#LP Gas
  • Taylor 25,000# Diesel
  • Yale 8000# LP Gas
  • Yale 5,000# LP Gas

Hydraulic Presses

  • 50 Ton Hydraulic C-Frame
  • 100 Ton Hydr. C-Frame Press
  • 150 Ton Verson C-Frame Press

Saws

  • #8 Marvel Band Saw Vert.
  • Abrasive Cutoff Horz.
  • Doall C-1321 DS Horz. Band Saw
  • Wells Band Saw #8 Horz.
  • Wells Band Saw #5 Horz.
  • Wilton Horz. Saw
  • Wells F16-2A Horz. Band Saw

Grinders

  • Abrasive #1-1/2 Surface Grinder 9″ x 18″ table
  • Blanchard Grinder #22

Lathes

  • Lang Lathe 42 w/gap, 62 w/o gap x 170
  • LeBlond Lathe 26/54 x 18′-0 CTRS
  • Pratt & Whitney 12″ x 30″, 12″ x 34-1/2″
  • Rockland 19/27″ x 80″
  • T.O.S. Eng. Lathe

Drill Presses

  • #1 Ikeda
  • Cincinnati Bickford
  • Rockwell 15″ Drill Press

Miscellaneous Machines

  • #4 Webb Iron Worker
  • Beatty Punch Press
  • Bertsch Rolls,
  • Cincinnati Plate Shear Model 4308-R
  • D & K 750 Ton Press Brake 16′-0″ bed
  • D & K 250 Ton Press Brake 8′-0″ bed
  • Diacro Hyd Bender #8
  • Elox Tap Disintegrator
  • Meta-Lax Vibratory Stress Reliever
  • Parker Tube Bender
  • Pexto Rolls 42″ cap with 5″ roll.
  • Pexto Rolls 42″ cap with 5″ roll.
  • Pexto Rolls 48″ cap with 6″ roll.
  • Pipe Notcher
  • Plasma Cutmaster 152 Plasma
  • Power Notcher
  • Rigid Pipe Machine#535
  • Sertom Rolls 3/4″ x 10′ mild stl.
  • Slugger Holemaker II Magnetic Drill
  • Slugger II Holemaker Drill
  • Sterling Drill Sharpener
  • Victory Burn/Plasma Machine 10′-0 x 40′-0 Water table, Plasma Torch & (4) Oxy/Acet torch.